Several issues that must be paid attention to when ordering fabrics
In order to ensure product quality, fabric production and ordering are particularly important. Let me explain to you the basic fabric production and ordering precautions.
1. Early preparation
1, original quality samples, feel samples, color samples (pattern samples) must correspond to the customer’s requirements;
2. Use the correct light source for color matching. Such as D65, TL84, C130, etc., which must be relatively unified with customers;
3. The color samples (pattern samples) must be properly kept, and the bleached samples must be sealed in plastic bags;
4. Use the correct gray fabric. Unless there are special circumstances, the blanks used for proofing must be consistent with those used for bulk goods;
5. The production of head cylinder samples should be consistent with the requirements of mass production. Requirements such as door width, color fastness, shrinkage, environmentally friendly materials, weight, and feel are consistent with those for bulk goods;
2. Mass production
1. If there are changes in production, you must respond promptly and report to the supervisor, and come up with adjustment solutions in a timely manner;
2. Quality tracking of each process.
(1) Smoothness of singeing;
(2) Pre-treatment feel and hair effect;
(3) The cloth surface after mercerization (with alkali)
(4) Width of shaping (shrinkage test of elastic fabric after shaping, the test cloth must be cut with scissors and cannot be torn by hand to prevent affecting the accuracy of the test data) .
(5) Match colors under the correct light source. Whether the edge difference, top layer color difference, match difference, cylinder difference, and yin and yang complexion meet the requirements;
(6) After finishing, pay attention to whether the warp and weft density, hand feel, weight, finished product width, color fastness, shrinkage, etc. meet the requirements;
3. Bulk cargo inspection
1, organize the quantity according to the finished product code sheet;
2. Ask the factory for the difference between the strip and the cylinder, check whether the color separation is reasonable and consistent, and whether the color matches the confirmation color sample;
3. According to the customer’s requirements for the product, randomly inspect the bulk goods to see if they meet the requirements. Record the specifications, colors, and item numbers, and inspect the goods in volumes.
4. Add the number of stamps on each piece of cloth, cloth head and tail of the retained sample. The quantity must be marked again after each sample is cut to ensure the accuracy of the final quantity. ;
5. Check whether the mark meets the order requirements;
6. Keep detailed records of the fabrics tested, provide timely feedback and make adjustments if they do not meet the requirements;
7. For export shipment samples and bulk cargo samples, confirm whether they are consistent with the bulk cargo;
8. All test cloths must be cut with scissors and cannot be torn by hand to avoid affecting the accuracy of the test data.
The above three points are the foundation of fabric tracking and the guarantee of product quality.
AAAFGHTYHCGER
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